博世力士乐DKC系列伺服驱动器模块没有任何显示维修
一、 力士乐伺服驱动控制器故障
伺服驱动由伺服驱动控制器DKC 及程序模块组成。伺服驱动控制器部分也是通过逆变、整流等过程，实现对伺服轴的控制。机床曾出现过伺服驱动控制器的逆变硅桥损坏的故障。故障是由于冷却风扇将潮湿物质带入逆变单元的硅桥中，造成短路引起的。因为冷却风扇位于驱动器逆变单元硅桥的后方，虽然有防护网防止灰尘进入伺服驱动电路，但若电器柜密闭不严，若现场环境恶劣，则风扇处极易堆积灰尘，而夏季空气潮湿，随着风扇的转动，潮湿物质被带入逆变单元的硅桥后会造成短路故障。因此注意系统保养，定期清洗系统板，清除系统冷却风扇扇叶上的附着物，保持电器柜内的空气干燥，对于降低伺服系统故障，具有重要意义。
二、上电后，程序模块没有任何显示
ECODRIVE03伺服驱动系统中包括伺服驱动控制器DKC及FWA-ECODR3-SMT-02VS-MS程序模块两部分组成。而FWA-ECODR3-SMT-02VS-MS程序模块又包括参数模块、硬件模块两部分，如下图所示。
由于带有完备的自诊断功能，上电后在H1 处显示-0、-1、-4，使系统自动进行硬件检查。然后显示C2-bb-AF，即命令激活--操作准备—驱动使能(进入预设的操作模式)。但机床上电后，H1处没有任何显示。为此需判断是程序模块的故障还是DKC 的问题。因机床的左、右两主轴控制方式一致，只是参范围不一样，所以将FWA-ECODR3-SMT-02VS-MS硬件进行了互换。互换后，显示F276(绝对值编码器的值溢出)这说明驱动控制器DKC 是好的，所以更换FWA-ECODR3-SMT-02VS-MS 模块。安装模
块后，H1处首先显示UL，这时需要进行参数传输。进行参数传输时需要准备：
计算机
传输线缆
力世乐伺服驱动程序
机床伺服参数备份盘
按下图做好传输线缆，以便在计算机及伺服驱动器连接后，进行参数传输。
用传输线缆将计算机的9 针COM1 接口与DKC 的RS232 接口连接后，首先双击驱动程序Drive Top 13V02 图标，在计算机屏幕上显示
c on line using RS232/485(Drive)
c online using SERCANS
c offline SIMULATION
c No CONNECTION
选择 on line using RS232/485(Drive)后，屏幕出现操作窗口，显示 File Parameter Setup Overview Extras Options Help 菜单;然后选择Options 菜单，下拉菜单选择connection 项，进行通讯接口及传输波特率的
设定。选择 COM=1 Baud=9600 ;
然后选择Extras 菜单，下拉后选择Parameter mode项;
然后选择File 菜单，下拉后选择Load，单击“Change”钮，改变驱动盘，若备份数据在A 盘，则选择驱动器A 及所需文件，单击“Load”钮后，参数被自动装入。
士乐EC-HCS02伺服器维修：
HCS02.1E-W0012-A-03-NNNN、HCS02.1E-W0012-A-03-NNNV、HCS02.1E-W0028-A-03-NNNN、HCS02.1E-W0028-A-03-NNNV、HCS02.1E-W0054-A-03-NNNN、HCS02.1E-W0054-A-03-NNNV、HCS02.1E-W0070-A-03-NNNV、HCS02.1E-W0070-A-03-NNNN；
力士乐EC-HCS03驱动模块维修：
HCS03.1E-W0070-A-05-NNNV、HCS03.1E-W0070-A-05-NNBV、HCS03.1E-W0100-A-05-NNNV、HCS03.1E-W0100-A-05-NNBV、HCS03.1E-W0150-A-05-NNNV、HCS03.1E-W0150-A-05-NNBV、HCS03.1E-W0210-A-05-NNNV、HCS03.1E-W0210-A-05-NNBV、HCS03.1E-W03.50-A-05-NNNV、HCS03.1E-W03.50-A-05-NNBV；
力士乐EM-HMD01双轴伺服维修：
HMD01.1N-W0020-A-07-NNNN、HMD01.1N-W0036-A-07-NNNN、HMD01.1N-W0036-A-07-NNNN；
力士乐EM-HMS01单轴伺服维修：
HMS01.1N-W0020-A-07-NNNN、HMS01.1N-W0036-A-07-NNNN、HMS01.1N-W0054-A-07-NNNN、HMS01.1N-W0070-A-07-NNNN、HMS01.1N-W0110-A-07-NNNN、HMS01.1N-W0150-A-07-NNNN、HMS01.1N-W0210-A-07-NNNN、HMS01.1N-W0350-07-NNNN、HMS02.1N-W0028-A-07-NNNN、HMS02.1N-W0054-A-07-NNNN；
力士乐EM-HMV01维修：
HMV01.1E-W0030-A-07-NNNN、HMV01.1E-W0075-A-07-NNNN、HMV01.1E-W0120-A-07-NNNN、HMV01.1R-W0018-A-07-NNNN、HMV01.1R-W0045-A-07-NNNN、HMV01.1R-W0065-A-07-NNNN、HMV01.1R-W0100-A-07-NNNN、HMV02.1R-W0015-A-07-NNNN；
力士乐三相模块维修：
DMA140D1101-D、DMA4K1101-D、DMA8K1101-D、DMA15K1101-D、DMA30K1101-D、DMA30A1101-D、DMA45A1101-D、DMA85B1101-D、DMA140D1101-D；
力士乐电源模块维修：
VMA70CR001–D、VMA20KR001–D、VMA35BR001–D、VMA90DR001–D、RMA/DM30–D、NAA70/1–D、PMVMA/000–D、NVA20/1F–D、NE70/A1–D；
DIAX02 DDS021/031：
DDS021-W015、DDS021-W025、DDS031-W030、DDS031-W050、DDS021-W050、DDS021-A050、DDS021-F050、DDS021-W100、DDS021-A100、DDS021-F100、DDS021-W150、DDS021-A150、DDS021-F150、DDS021-W200、DDS021-A200、DDS021-F200、CLC-D021A-FW、CLC-D022A-FW、DAA011、DAE011、DAK011A、DBS021-FW、DBS022-FW、DBS031-FW、DEA041、DEA042、DEA051、DEA052DEA061、DEF011、DEF021、DFF011、DLC011、DLC021、DLC021-FW、DLF011、DPF051-FW、DRF011、DSE011、DSS011、DSS013-FW、DSS021、DZF011、DZF021、FWC-DIAX02-SSE-02VRS-MS、FWA-DIAX02-SSE-02VRS–MS；
SYSTEM200 ECO驱动器维修：
DKC013-016-7、DKC013-040-7、DKC013-100-7、DKC013-200-7、DKC023-016-7、DKC023-040-7、DKC023-100-7、DKC023-200-7、DKC033-016-7、DKC033-040-7、DKC033-100-7、DKC033-200-7、DKC043-016-7、DKC043-040-7、DKC043-100-7、DKC043-200-7、DKC053-016-7、DKC053-040-7、DKC053-100-7、DKC053-200-7、DKC063-016-7、DKC063-040-7、DKC063-100-7、DKC063-200-7、DKC113-040-7、DKC113-100-7、DKC113-200-7、DKC213-016-7、DKC213-040-7、DKC213-100-7、DKC213-200-7、DOK-ECODR3-FGP-01VRS-WAR1-EN-P、DOK-ECODR3-FGP-03VRS-WA01-DE-P、DOK-ECODR3-FGP-02VRS-WAR1-EN-P、DOK-DRIVE-FGP-20VRS-FV01-EN-P、DKC033-040-7-FW、DKC033-100-7-FW、DKC033-200-7-FW、DKC043-040-7-FW、DKC043-100-7-FW、DKC043-200-7-FW、DKC053-040-7-FW、DKC053-100-7-FW、DKC053-200-7-FW、DKC063-040-7-FW、DKC063-100-7-FW、DKC063-200-7-FW、HDC011-A40N-PB01、HDC011-A100N-PB01、HDC011-A200N-PB01、HDC011-A40N-IB01、HDC011-A100N-IB01、HDC011-A200N-IB01、HDC011-A40N-CN01、HDC011-A100N-CN01、HDC011-A200N-CN01、HDC011-A40N-DN01、HDC011-A100N-DN01、HDC011-A200N-DN01、HDS022-W040N、HDS022-W040N、HDS032-W075N、HDS032-W100N；
4WRPH6C3/C5：
4WRPH6C3B02L–2X/G24Z4/M、4WRPH6C3B04L–2X/G24Z4/M、4WRPH6C3B12L–2X/G24Z4/M、4WRPH6C3B24L–2X/G24Z4/M、4WRPH6C3B40L–2X/G24Z4/M、4WRPH6C5B40L–2X/G24Z4/M、4WRPH6C3B15P–2X/G24Z4/M、4WRPH6C3B25P–2X/G24Z4/M、4WRPH6C3B40P–2X/G24Z4/M、4WRPH6C5B40P–2X/G24Z4/M；
4WRPH6C2/C4：
4WRPH6C4B02L–2X/G24Z4/M、4WRPH6C4B04L–2X/G24Z4/M、4WRPH6C4B12L–2X/G24Z4/M、4WRPH6C4B24L–2X/G24Z4/M、4WRPH6C4B40L–2X/G24Z4/M、4WRPH6C1B40L–2X/G24Z4/M、4WRPH6C4B15P–2X/G24Z4/M、4WRPH6C4B25P–2X/G24Z4/M、4WRPH6C4B40P–2X/G24Z4/M、4WRPH6C1B40P–2X/G24Z4/M；
4WRLV/V1：
4WRL10V–55M3X/G24Z4/M、4WRL10V–55M3X/G24TZ4/M、4WRL10V–55M3X/G24ETZ4/M、4WRL10V–85M3X/G24Z4/M、4WRL10V–85M3X/G24TZ4/M、4WRL10V–85M3X/G24ETZ4/M、4WRL10V1–85M3X/G24Z4/M、4WRL10V–70P3X/G24Z4/M、4WRL10V1–70P3X/G24Z4/M、4WRL16V–120M3X/G24Z4/M、4WRL16V1–120M3X/G24Z4/M、4WRL16V–200M3X/G24Z4/M、4WRL16V1–200M3X/G24Z4/M、4WRL16V–100P3X/G24Z4/M、4WRL16V1–100P3X/G24Z4/M、4WRL16V–150P3X/G24Z4/M、4WRL16V1–150P3X/G24Z4/M、4WRL25V–370M3X/G24Z4/M、4WRL25V1–370M3X/G24Z4/M、4WRL25V–300P3X/G24Z4/M、4WRL35V–1000M3X/G24Z4/M、VT-PE-TB2；
REFUdrive500维修：
RD51.1-4B-001-L、RD51.1-4B-003-L、RD51.1-4B-004-L、RD51.1-4B-005-L、RD51.1-4B-007-L、RD51.1-4B-011-L、RD51.1-4B-015-L、RD51.1-4B-018-L、RD51.1-4B-022-L、RD51.1-4B-030-L、RD51.1-4B-037-L、RD51.1-4B-045-L、RD51.1-4B-055-L、RD51.1-4B-075-L、RD51.1-4B-090-L、RD51.1-4B-110-L、RD51.1-5B-001-L、RD51.1-5B-003-L、RD51.1-5B-004-L、RD51.1-5B-005-L、RD51.1-5B-007-L、RD51.1-5B-011-L、RD51.1-5B-015-L、RD51.1-5B-018-L、RD51.1-5B-022-L、RD51.1-5B-030-L、RD51.1-5B-037-L、RD51.1-5B-045-L、RD51.1-5B-055-L、RD51.1-5B-075-L、RD51.1-5B-090-L、RD51.1-5B-110-L、RD52.1-4B-001-L、RD52.1-4B-003-L、RD52.1-4B-004-L、RD52.1-4B-005-L、RD52.1-4B-007-L、RD52.1-4B-011-L、RD52.1-4B-015-L、RD52.1-4B-018-L、RD52.1-4B-022-L、RD52.1-4B-030-L、RD52.1-4B-037-L、RD52.1-4B-045-L、RD52.1-4B-055-L、RD52.1-4B-075-L、RD52.1-4B-090-L、RD52.1-4B-110-L、RD52.1-5B-001-L、RD52.1-5B-003-L、RD52.1-5B-004-L、RD52.1-5B-005-L、RD52.1-5B-007-L、RD52.1-5B-011-L、RD52.1-5B-015-L、RD52.1-5B-018-L、RD52.1-5B-022-L、RD52.1-5B-030-L、RD52.1-5B-037-L、RD52.1-5B-045-L、RD52.1-5B-055-L、RD52.1-5B-075-L、RD52.1-5B-090-L、RD52.1-5B-110-L、RD51.1-4N-001-L、RD51.1-4N-003-L、RD51.1-4N-004-L、RD51.1-4N-005-L、RD51.1-4N-007-L、RD51.1-4N-011-L、RD51.1-4N-015-L、RD51.1-4N-018-L、RD51.1-4N-022-L、RD51.1-4N-030-L、RD51.1-4N-037-L、RD51.1-4N-045-L、RD51.1-4N-055-L、RD51.1-4N-075-L、RD51.1-4N-090-L、RD51.1-4N-110-L、RD51.1-5N-001-L、RD51.1-5N-003-L、RD51.1-5N-004-L、RD51.1-5N-005-L、RD51.1-5N-007-L、RD51.1-5N-011-L、RD51.1-5N-015-L、RD51.1-5N-018-L、RD51.1-5N-022-L、RD51.1-5N-030-L、RD51.1-5N-037-L、RD51.1-5N-045-L、RD51.1-5N-055-L、RD51.1-5N-075-L、RD51.1-5N-090-L、RD51.1-5N-110-L、RD52.1-4N-001-L、RD52.1-4N-003-L、RD52.1-4N-004-L、RD52.1-4N-005-L、RD52.1-4N-007-L、RD52.1-4N-011-L、RD52.1-4N-015-L、RD52.1-4N-018-L、RD52.1-4N-022-L、RD52.1-4N-030-L、RD52.1-4N-037-L、RD52.1-4N-045-L、RD52.1-4N-055-L、RD52.1-4N-075-L、RD52.1-4N-090-L、RD52.1-4N-110-L、RD52.1-5N-001-L、RD52.1-5N-003-L、RD52.1-5N-004-L、RD52.1-5N-005-L、RD52.1-5N-007-L、RD52.1-5N-011-L、RD52.1-5N-015-L、RD52.1-5N-018-L、RD52.1-5N-022-L、RD52.1-5N-030-L、RD52.1-5N-037-L、RD52.1-5N-045-L、RD52.1-5N-055-L、RD52.1-5N-075-L、RD52.1-5N-090-L、RD52.1-5N-110-L、RD51.1-4B-132-F、RD51.1-4B-160-F、RD51.1-4B-200-F、RD51.1-4B-315-F、RD51.1-4B-400-F、RD51.1-5B-132-F、RD51.1-5B-160-F、RD51.1-5B-200-F、RD51.1-5B-315-F、RD51.1-5B-500-F、RD52.1-4B-132-F、RD52.1-4B-160-F、RD52.1-4B-200-F、RD52.1-4B-315-F、RD52.1-4B-400-F、RD52.1-5B-132-F、RD52.1-5B-160-F、RD52.1-5B-200-F、RD52.1-5B-315-F、RD52.1-5B-500-F；
RexrothIndraDrive维修：
HMx01.1N-W0020、HMx01.1N-W0036、HCS02.1N-W0012、HCS02.1N-W0028、HMS01.1N-W0054、HMS01.1N-W0070、HCS02.1N-W0054、HCS02.1N-W0070、HMx01.1N-W0150、HMx01.1N-W0210、HMS01.1N-W0150、HMS01.1N-W0210、HMD01-W0012；
ECODRIVE03/DURADRIVE：
HDC01.1-A40N-PB01、HDC01.1-A100N-PB01、HDC01.1-A200N-PB01、HDC01.1-A40N-IB01、HDC01.1-A100N-IB01、HDC01.1-A200N-IB01、HDC01.1-A40N-CN01、HDC01.1-A100N-CN01、HDC01.1-A200N-CN01、HDC01.1-A40N-DN01、HDC01.1-A100N-DN01、HDC01.1-A200N-DN01、DKC03.3-040-7-FW、DKC03.3-100-7-FW、DKC03.3-200-7-FW、DKC04.3-040-7-FW、DKC04.3-100-7-FW、DKC04.3-200-7-FW、DKC05.3-040-7-FW、DKC05.3-100-7-FW、DKC05.3-200-7-FW、DKC06.3-040-7-FW、DKC06.3-100-7-FW、DKC06.3-200-7-FW、DKC01.3-016-7、DKC01.3-040-7、DKC01.3-100-7、DKC01.3-200-7、DKC02.3-016-7、DKC02.3-040-7、DKC02.3-100-7、DKC02.3-200-7、DKC03.3-016-7、DKC03.3-040-7、DKC03.3-100-7、DKC03.3-200-7、DKC04.3-016-7、DKC04.3-040-7、DKC04.3-100-7、DKC04.3-200-7、DKC05.3-016-7、DKC05.3-040-7、DKC05.3-100-7、DKC05.3-200-7、DKC06.3-016-7、DKC06.3-040-7、DKC06.3-100-7、DKC06.3-200-7、DKC11.3-040-7、DKC11.3-100-7、DKC11.3-200-7、DKC21.3-016-7、DKC21.3-040-7、DKC21.3-100-7、DKC21.3-200-7；
DDS02.1/03.1驱动控制基本单元：
DA01-01-FW、DA02-01-FW、DA03-01-FW、DA06-01-FW、DA07-02-FW、DA10-01-FW、DA11-01-FW、DA12-01-FW、DA14-01-FW、DC01-01-FW、DC02-01-FW、DC03-01-FW、DC04-01-FW、DL01-01-FW、DL02-01-FW、DL03-01-FW、DL04-01-FW、DL05-01-FW、DL08-01-FW、DL09-01-FW、DL10-01-FW、DL11-01-FW、DL12-01-FW、DL13-01-FW、DL14-01-FW、DL20-01-FW、DL21-01-FW、DL22-01-FW、DL23-01-FW、DL24-01-FW、DL25-01-FW、DL26-01-FW、DL27-01-FW、DL28-01-FW、DL29-01-FW、DL30-01-FW、DL31-01-FW、DL40-01-FW、DL41-01-FW、DL42-01-FW、DL43-01-FW、DL45-01-FW、DS01-02-FW、DS03-02-FW、DS04-03-FW、DS05-01-FW、DS06-02-FW、DS08-01-FW、DS09-01-FW、DS13-01-FW、DS22-02-FW、DS24-03-FW、DS25-01-FW、DS37-01-FW、DS40-02-FW、DS41-00-FW、DS45-00-FW、DS46-00-FW、DS46-01-FW、DS47-00-FW、DS47-01-FW、DS48-00-FW、DS50-00-FW、DS51-00-FW、DS51-01-FW、DS53-00-FW、DS54-00-FW、DS55-00-FW、DS56-00-FW、DS57-00-FW、DS57-01-FW、DS58-00-FW、DS58-50-FW、DS59-00-FW、DS59-50-FW、DS60-00-FW、DS60-50-FW、DS61-00-FW、DS62-00-FW、DS63-00-FW、RA01-02-FW、RA02-02-FW、RA11-01-FW、RA12-01-FW、RC01-01-FW、RC02-01-FW、RC03-01-FW、RL01-01-FW、RL02-01-FW、RL03-01-FW、RL04-01-FW、RL05-01-FW、RL08-01-FW、RL09-01-FW、RL10-01-FW、RL20-01-FW、RL21-01-FW、RL22-01-FW、RL23-01-FW、RL24-01-FW、RL25-01-FW、RL26-01-FW、RL27-01-FW、RL28-01-FW、RL29-01-FW、RL30-01-FW、RL31-01-FW、RS01-03-FW、RS03-03-FW、RS04-03-FW、RS16-02-FW、RS18-02-FWCLC-D02.1A-FW、CLC-D02.2A-FW、DAA01.1、DAE01.1、DAK01.1A、DBS02.1-FW、DBS02.2-FW、DBS03.1-FW、DEA04.1、DEA04.2、DEA05.1、DEA05.2、DEA06.1、DEF01.1、DEF02.1、DFF01.1、DLC01.1、DLC02.1、DLC02.1-FW、DLF01.1、DPF05.1-FW、DRF01.1、DSE01.1、DSS01.1、DSS01.3-FW、DSS02.1、DZF01.1、DZF02.1；DDS02.1-W015-、DDS02.1-W025-、DDS03.1-W030-、DDS03.1-W050-、DDS02.1-W050-、DDS02.1-A050-、DDS02.1-F050-、DDS02.1-W100-、DDS02.1-A100-、DDS02.1-F100-、DDS02.1-W150-、DDS02.1-A150-、DDS02.1-F150-、DDS02.1-W200-、DDS02.1-A200-、DDS02.1-F200-；DAE01.1、DAA01.1、DAE01.1、DBS02.1-FW、DLC01.1-FW、DLC02.1-FW、DEA04.2、DLF01.1、DZF02.1、DEF01.1、DSE01.1、DRF01.1、DEA04.1、DBS02.2-FW、DEA05.1、DEF02.1、DEA04.1、DEA06.1、DZF01.1、DEA05.1、DSM02.1-FW；DM4K1101-D、1070077600、DM4K3301-D、1070077616、DM4K4101-D、1070077604、DM8K1101-D、1070077601、DM8K3301-D、1070077617、DM8K4101-D、1070077605、DM15K1101-D、1070077602、DM15K3301-D、1070077618、DM15K4101-D、1070077606、DM30K1101-D、1070077603、DM30K3301-D、1070077619、DM30K4101-D、1070077607、DM4A1101-D、1070070770、DM4A4101-D、1070078596、DM8A1101-D、1070070771、DM8A4101-D、1070078597、DM15A1101-D、1070070772、DM15A4101-D、1070078598、DM30A1101-D、1070070773、DM30A1201-D、1070077086、DM30A3301-D、1070077620、DM30A4101-D、1070077608、DM30A4201-D、1070077612、DM45A1101-D、1070070774、DM45A1201-D、1070077087、DM45A3301-D、1070077621、DM45A4101-D、1070077609、DM45A4201-D、1070077613、DM85B1101-D、1070070780、DM85B1201-D、1070077088、DM85B3301-D、10
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